ETS Blog
Proper Oil & Grease Procedure: How To Get The Most Accuracy
by Energy Technical Services on 05/26/16
Written by Eric Williams
According to EPA 1664 B, the O&G-HEM test (or Oil and Grease n-Hexane
Extractable Material) is an extensive test that requires various amounts of
equipment and time. However, the test does not have to be difficult as long as
the necessary precautions are taken. This method is used to determine the
amount of n-hexane extractable materials that is retained on a filter from an
aqueous matrix. After the sample is pH adjusted, we pour it through a specially
designed filter to collect the material. The leftover material is to be
extracted, dried and weighed to give a final value.
EQUIPMENT:
1. A Filtration Manifold (to separate the HEM material from
the non-HEM material.)
2. QuickVap plate with Nitrogen purge (To place the wet pans
for drying)
3. Desiccator- with color changing indicator (For the final
drying stage)
4. Graduated Cylinders
5. Aluminum (Al) weighing pans (To collect the HEM material.)
6. Calibrated Balance (to weigh the pans)
7. Waste Flasks (to place on the manifold to create a vacuum
when depositing the non-HEM material)
8. Collection Flasks (to place on the manifold to collect the
HEM material)
9. Foil (to cover the collection flasks so that the Hexane
does not evaporate)
10. Disposable Filter Cups (to connect to the top of the
manifold to act as a funnel)
11. Filters
12. Filter Funnels
REAGENTS:
1. Lab Water
2. n-Hexane- 85% minimum purity, 99.0% minimum saturated C6
isomers (FLAMMABLE! Also very poisonous)
3. Methanol- ACS grade (FLAMMABLE!)
4. Sulfuric Acid (6 normality)
5. Sodium Sulfate- granular anhydrous (dry at 200-250C for at
least 8 hours and stored in a tightly sealed container)
6. Silica Gel
MAKE SURE THIS TEST IS PERFORMED UNDER A HOOD!! THE FUMES ARE POISONOUS!!!
Stage 1: PREPARATION
1. It is best to bring all samples to room temperature before
the test analysis begins. Basic chemistry tells us that the liquid samples will
contract when they are exposed to cold temperatures, bringing them to room
temperature insures that the samples have the same volume as they were when
originally sampled. Remember to pH check the samples too, they should still be
below a <2 from the preservation of the sample. If the sample is not below
<2, add a drop of sulfuric acid (6N) to the sample to bring the pH down.
2. Set up the manifold system. Refer to your manifold’s
manufacturer instructions.
3. Place one disposable filter between the orange
fluorosilicate gasket and manifold. (Only use one filter per sample!) Connect
the clamp to the cup and manifold to insure there is no leak. Attach waste
flask (make sure it is not the collection flask) in the collection position.
4. Most importantly, mark all the sample containers with a
marker to show sample level. Later we will reuse this line to measure how much
sample was used.
5. Turn on the vacuum pump! Time to collect some Oil and
Grease.
Stage 2: HEM SEPARATION
6. Rinse the filter cup with hexane. The hexane should drip
into the waste flask. Before continuing, make sure all hexane has dried in the
waste flask. This should take roughly 2 minutes. Turn the stopcock to the off
position. Now that we are sure there are no contaminants in the filter from
manufacturing, we can begin conditioning the filter. First, add 10 milliliters
of fresh methanol to the filter. Then, quickly allow a small amount to go
through the deposit filter line. (On most manifolds, the stopcock will go to
the back, or clockwise) We do this to make sure that the methanol has coated
both the top and bottom of the filter. Let the methanol sit for about 2 to 3
minutes.
7. This is the trickiest part of the test. While depositing
the rest of the methanol by turning the stopcock to the waste position, add the
sample to replace the methanol until there is none of the chemical left. The
filter cannot be left empty at all! If for any reason that the filter becomes
empty and dry before the sample is complete, the conditioning process must be
redone. Add the sample to the filter until there is no sample left. Allow all
of the sample to pass through the filter. Let it air dry for 5 minutes after.
(TIP: Do not stir solids, if so crud can cause a slight blockage that will
make filtering last for hours.)
8. After the 5 minutes has passed, turn the stopcock to the
off position. Replace the waste flask with the fresh collection flask. Remember
to mark the flask with a number or letter to tell the other flasks apart.
9. Take the original sample container, add 16 milliliters of hexane, then swirl it around with the lid tightly on. Make sure that the lid is
opened periodically while swirling as the hexane will cause pressure to build.
Pour the hexane into the filter cup. Turn the stopcock to the collection
position (forward or counterclockwise for most manifolds) and allow a small
portion to go through, then back to the stop position. Wait 1 minute to allow
the hexane to soak the filter. After 1 minute has passed, allow the hexane to
drip into the collection flask completely.
10. Repeat ‘Step 9’ two more times, rinsing the sample
container with 15 milliliters of hexane each time.
11. Rinse the sides of the filter cup with hexane to make
sure all Oil and Grease has been collected. When finished allow the filter to
air dry for 2 minutes.
12. Now that the separation stage is at its end, we can turn
the manifold vacuum off and disconnect the collection flask. Make sure to cover
the flask with foil for the future evaporation stage.
13. To clean up, remove and discard the filter cup. Rinse all
glass filter parts with hexane. Set up new filter cups and continue filtering
samples as in ‘Steps 6 through 12’ until all samples are finished.
14. Take the original sample containers and fill them with
regular water to the marked line that was made earlier. Measure the water with
a large graduated cylinder (at least 1000 milliliters) to give you the exact volume of the sample.
Stage 3: EVAPORATION
15. Number and weight out the aluminum pans initial weight.
(Make sure the weight of the pan was received after it was numbered, the ink
will cause a difference in weight if weighed before.)
16. Set up the new filter funnel with 5 grams of sodium sulfate inside the filter paper. Place the weighed number pan below each
funnel. Carefully pour the sample from corresponding collection flask through
the filter into numbered pan. Squirt and swirl the collection flask with hexane
3 times. The sodium sulfate will collect all moisture from the flask, leaving
only the hexane and O&G in the pan. Make sure to rinse the powdered sodium sulfate.
17. Put the QuikVap plate under the hood with the samples.
Turn the heat to 65C° and adjust the nitrogen purge. (Nitrogen and heat will
accelerate the hexane’s evaporation). Then transfer the aluminum pan full of
hexane onto the QuikVap. Near the end of the evaporation, there should be
crystals, drops of oil, and other crud in the pan. This means that you have
successfully collected the sample. Congratulations! After the pans are
completely dried, place them in the desiccator. It is best to leave the pans in
the desiccator for at least an hour, but can be left overnight.
18. After the pans are finished cooling in the desiccator,
weigh them for their final weight and record it.
19. The final calculation should be: =((Final Weight –
Initial weight) x 1000) / (Volume/1000)
Sample calculation ((6.670-6.598) x 1000)/(895 /1000)= 80.45 mg/l
Optional: SGT-HEM
If the test requires SGT-HEM (or Silica Gel Treated-n-Hexane Extractable
Material) rather than Oil and Grease there is only one step that needs to be
included. Silica Gel extracts a special oil that the original test would have
measured. After Step 18, the recording of the final weight, add a sufficient
amount of n-hexane to the aluminum pan to dissolve the residue. Then add 3
grams of silica gel for every 10 mg of HEM in the sample. (This can be achieved
by doing the calculation on Step 19.) Make note of any silica gel addition
greater than 3 grams. After the silica gel absorbs the residue, dry and
reweigh the pans in the same fashion from Step 17 and 18.
New Year, No Fear: Compliance Resolutions
by Energy Technical Services on 01/13/16
ETS wants to wish all of our blog readers a HAPPY NEW YEAR!!
And what a great way to bring the new year in with the University of Alabama’s championship
winning football game! ROLL TIDE!
With a new year brings new beginnings, as well as renewed compliance
requirements for your busy business! ETS is happy to inform you that our
compliance department is eager to take care of any new, renewed, and ongoing
permit applications that have been lingering on your to-do list for
sometime. ETS can provide many types of
permit and environmental data services, specifically catered to you and your
business’ needs. These services include:
NPDES Wastewater/Stormwater permits
Laboratory Audits
Data Management
eDMR Reporting
Engineering Support
Along with our full service environmental and fuels testing
laboratories in multiple locations, experienced and qualified sampling technicians,
excellent service and competitive rates, ETS can resolve all of your technical and compliance
needs, so you can move on to the more important new year resolutions on your
list!
Contact us today with any questions you may have concerning
this information. ETS looks forward to
working with you!
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Safety In The Workplace
by Energy Technical Services on 07/15/15
This blogpost was written by Lacie Atout.
Here at ETS, one of our biggest concerns is employee safety and protection. ETS tries to accommodate our employees to keep them out of harm’s way at all times. This is important not only for ETS and its’ employees, but for ETS customers as well. Safe employees means safe business procedures and practices provided to our customers for the best service possible.
ETS has certain guidelines that it abides by at all times to ensure a safe business place. Here are a few preventative measures taken for safe business practices:
- Be aware of surroundings. Some working conditions and areas can be more hazardous than others. Just acknowledging an unsafe area can prevent injuries right off the bat. Here are a few examples of unsafe working conditions and areas:
-Severe
weather. Here in Alabama, tornadoes,
heavy rainfall, and very high temperatures can be hazardous. There is no way to prevent bad weather, but
precautions can be taken to try to offset the effects that the weather conditions,
such as watching the weather channel, not
driving in severe conditions, and staying hydrated in the heat.
-Loud
noise from machinery or equipment. Be
aware of how many people are around and that no one is in the way of any heavy
machinery.
-Shock
hazards, such as open electrical currents or circuits.
-Working
from great heights, such as the rooftop or a ladder.
-Insufficient lighting.
- Keeping the work area clean.
-Be
organized and keep work areas clean. Knowing where supplies, equipment, and chemicals are and keeping them in a designated place is helpful for everyone in the workplace.
-Clean
up any spills or contaminates immediately. If a spill or a wet floor has to be
left unattended, make sure a sign is put out for others in the workplace to
see.
-Do
not leave trip hazards in the way of others.
Extension cords, telephone cords, door mats are all potential trip
hazards.
-Make employee well-being a priority. Following the 3H practice is always a good
idea:
-Healthy:
make sure all employees are at an optimal health level. Getting an adequate amount of sleep, eating a
healthy diet, and getting enough exercise are all recommended.
-Hydrated:
Especially in this Alabama heat, drinking enough water and fluids is so important. Providing employees with plenty of water at
the workplace, and when on the road, is always a good idea.
-Happy:
It is important to make sure employees are comfortable. Talking and listening to employees’ concerns
is a key part to providing a safe workplace.
Also making sure that employees are not preoccupied, are focused on
their job, and are not in a hurry with their duties is imperative.
-Goggles/face
masks
-Gloves
-Hardhats
-Safe
shoes, closed toed or steel toed
-Ear
plugs or ear muffs
Although all the preventative actions in the world can be
taken, injuries still happen. Here are
some steps to be taken in case of injury:
-Do not
rush, remain calm, evaluate situation.
-Seek
help, whether it be emergency help or another employee, etc.
-Sit/lay
down until help arrives. Take deep breaths.
Slow breaths in through the nose, and out through the mouth can
sometimes be helpful.
-Unless
it is a heat related situation, try not to eat or drink anything until
medically approved to do so.
-If it
is a heat related situation, sit in a cool area, and sip on cool fluids. DO NOT GUZZLE LIQUIDS. Guzzling may cause vomiting is overheated.
IF A SITUATION IS A
MEDICAL EMERGENCY:
-Call 911.
-Quickly stabilize injury.
-Do not move patient unless it is mandatory until emergency
help arrives.
Do you have any safety tips that you follow that are not listed here?Leave a comment!
Stay safe, folks!